How to Tile a Roof with Concrete Tiles

How to Tile a Roof

Roof tiles are typically fired clay or coloured concrete, and come in a variety of shapes and sizes. This articles deals with the key skill of tiling any roof, which is setting it out. If you meant how to slate a roof click the link provided, alternatively if you want to know how to replace all types of roof tile, including hanging tiles, see the link at the bottom of the page.

How to calculate how many roof tiles you need

My technique on domestic property’s has always been simple, I make an educated guess. By that I mean for estimation purposes I can stand looking at the face or faces of a roof and write down the Width and Height of each individual face of the roof on piece of paper. Then when you add them up your going to be left with a square meter age or square footage figure. You can also measure the Width from ground level, I find its quite easy to work in meters from my minds eye, but then again I’ve doe a lot of it. Alternatively get a nice strong tape measure, get up some ladders an measure it.

Or Google a roof tile calculator like this one Calculating Roof Tiles

Now you have a square meterage or square foot figure ring up your local roofing supplies merchant and they will work out how many tiles you require for your roof.

Roofing laths roofing battens

Roof lath or roofing battens, two different names for the same thing, strips of normally tanalised timber sometimes pressure treated with a wood preservative of some description. Nailed into the roofing joists or roof trusses and used to support roof tiles or slates and allow fixing into the roofing lath or batten.

The most common sizes of roofing lath are :

  • 18mm x 36mm (3/4 ” x 11/2) Commonly called slating lath or slating batten
  • 25mm x 38mm (1″ x 11/2) Commonly called tiling lath or tiling batten, often used on rafter spans of 450mm or less.
  • 25 or 30mm x 50mm ( 1 – 11/4  ” x 2″ ) mostly used in newer spec tiled roof’s, often used on rafter spans of 600mm or less.

Common sizes of tile lath, slate lath or batten.

 

 

 

How to space roof tiles and space roof battens or laths

An awful lot of people including Builders and Roofers get the layout of a new roof wrong right from the start, subsequently they end up with a leaking roof or one that just looks awful. I’m going to show you the right way to space the tiles and battens so your new roof project is correct.

The most common mistake made is that tiling takes place at the bottom of the roof off the scaffold from gutter height, and no thought is given to whether the tiles will be correctly spaced by the time you get to the top of the roof. When laying roof tiles it’s important just to spend a little while planning first as it pays dividends later.

Badly tied roof wrong roof  tile spacing

Badly tiled roof with the wrong tile spacing – This is a good example of what goes wrong with tile spacing and batten spacing when its not thought through first.

The bottom tiles are stretched, the middle is passable with chaos at the top.

 

 

Here’s a good example of a nicely tiled roof, let see how it was done…

New concrete tiled roof – This is a nice simple roof, here I’m going to deconstruct it to show you how it was achieved.

 

 

Once the old roof has been stripped all the way to the bottom, the rafters or roof trusses will be fully exposed. Make sure they are clear of any stray nails or nasty splinters so they are ready to take the under tiler’s felt or breathable roofing membrane and not puncture it. One full width of 1F roofing felt has been fitted in the picture below and tacked in place using 25mm (1 Inch)  galvanised clout nails.

How to lay fit roofing felt or roofing membrane

Start on one edge of the roof and fix with two or three nails then roll out the roofing membrane or felt keeping it taught but with a very slight hint of sag, this will ensure any water that does end up on the felt will run between the rafters and end up in the gutter. Make sure about 30 to 40mm of felt hangs over the fascia and into the gutter, too much felt hanging inside the gutter will impair water flow and encourage dirt build up inside the guttering. On a traditional construction If there is a cavity wall, make sure you bridge the gap over any cavity with the 1F or membrane.

How to start tiling a roof – New 1F under slaters or under tile felt stretched across clean roof rafters.

Secure in place with galvanised clout nails, don’t overstretch or go crazy with the nails. The roofing battens will also hold the felt in place when fixed.

 

Fitting under tiler’s felt or installing membrane…

  • Joining felt or membrane – Avoid if possible otherwise overlap any vertical joins by 100mm ( 4″ ) onto a rafter or truss
  • Overlapping felt or membrane – When laying the next layer above the pervious overlap by about 150mm ( 6″ )
  • On a Hip –  Make sure the felt or membranes overlap goes around onto the next face of the roof about 150mm ( 6″)
  • On an upstand – Where the roof joins or abuts a wall turn the felt or membrane up the face of the wall for 50mm ( 2″ )
  • On the verge – Cut the felt or membrane at the outside edge of the last joist
  • At the ridge board or apex – Overlap 150mm ( 6″ ) over the top of the roof onto the other elevation

How to space roofing lath or battens

Next we need to work out the spacing of the tiles and the spacing of the battens up the roof, this is commonly called the ‘Gauge’ , often this will be specified by the tile manufacturer of the roof tile supplier, but to work it out properly you will have to do the math yourself as every roof is going to be a different size. To get to top ridge board or apex of the roof with even tile gaps is quite simple as long as you think it through a little first.

How to space a tiled roof

Firstly get two of your roof tiles and either two full battens or two off cuts of batten and place them onto the roof on above the other. Next place your two tiles, one on top of the other loose onto the battens without anything being fixed. Make sure the tile lugs are seated snuggly onto the top edges of the battens.

Roofing battens or roofing laths placed loosely onto the roof with the tiles seated on top of each other.

Roofing battens are un fixed at this point to allow adjustment.

 

Now using a tape measure we can we can work out the basics for your new roof.

  • Tile overhang – How much tile should be in the gutter
  • Tile lap – Tile lap or how much to overlap one tile above another
  • Tile gauge – Tile spacing  or spacing of the battens

How much roof tile in the guttering

The simple answer is not really beyond half way, too much tile in the gutter and rain water can overshoot the gutter in heavy rain and make the guttering hard to clean. If the tiles are too short then rainwater can dribble down the fascia’s and be blown against the fascias. I thinks somewhere around 50mm  ( 2″ ) is about right in most situations, seen in Figure 1 below. Set the bottom tile gutter overhang now.

How much roof tile overlap

This is normally specified with the tile manufacturer and it’s advisable to check how much they say a roof tile should overlap, normally on a smooth faced tile the overlap is 75mm ( 3″ ) and on granular or sand faced tiles its 100mm ( 4″ ) however if the roof is shallow pitched, is facing a windy direction or will be prone to moss build up, it may be a good idea to increase the lap by another 25mm or ( 1″ ). Tile overlap seen in Figure 2 below.

Spacing roof tiles and battens

When setting your necessary tile overlaps with the tape measure, the Ideal tile spacing or gauge is the distance between the top of the first batten and the top of the second as in Figure 3. Here the tiles are overlapped 75mm ( 3″ )

How to space roof tiles – Set tile overhang into guttering – Set recommended tile overlap – Reveal the Ideal batten spacing ( gauge )

 

 

How to work out roof batten gauge

The initial gauge for this roof happened to be 131/4 inches or 33.5cm measured from the top of one batten to the top of the next. What we need to do next is fix the battens in place with something like a 50 to 60mm galvanised nail ( 2″ – 21/2 ” ) using the edge of the fascia as the reference point for the bottom batten and the top of the first batten for the second batten. Nail size obviously depends on the size of the lath or batten you are using, but its a good idea if your nail penetrates through the batten and a minimum of 40mm ( 11/2 ” ) into the rafter underneath.

Measure the remaining roof and how to calculate the battens

Now we need to measure the remaining roof from the top of our second batten to within about 30mm or 11/4” of the apex or ridge board. This is so we can work out how many battens we require and work out any changes we need to make to our initial gauge figure, so that the batten spacing’s are equal all the way to the top of the roof.

Measure the distance between the top of the second batten and 30mm short of the top of the roof.

This will allow the tile lugs to fit nicely into this gap without danger of pinching or breaking them.

 

How to work out tile and batten spacing in Metric

In this case the remaining roof measured 458.5 cm to the finishing position i.e. the top of the last batten. Having figured out earlier that 33.5 cm was the ideal batten spacing we simply divide the 458.5 by 33.5 to get the figure of 13.68 on the calculator. So 13.68 is the amount of additional battens we require.

Obviously 13.68 rows of batten isn’t a workable figure so we round it up to 14, we know we will need an additional 14 rows of batten to complete the roof.

Now we need to know the spacing measurement for 14 rows to fit in our gap of  458.5cm so we divide it by 14 and end up with 32.75 this means the new gauge to ensure correct spacing of the battens is 32.75 cm.

If you want to double check this figure multiply 32.75 by 14 and you get 458.5 cm

How to tile a roof icon

Want to run through this again with a Video? – Please ‘like’ this video if you find it useful How to tile a roof in Metric

 

 

Make yourself a batten spacer

Now you have your desired batten gauge, consider making a roof batten spacer out of an old off-cut of batten. When cut to the desired gauge it will allow quick and easy placement and fixing of the tiling batten simply by placing the spacer upright on top of your last fixed batten.

Batten gaugeBatten spacer – Placed onto a rafter beneath the sarking, every subsequent batten will be accurate and easier than repeated measurement. Just remember to re-check the distance and for parallel a few courses before the top to make fine corrections.

 

Fixing the battens to the roof

Continue fixing the battens one above another, once you have completed one horizontal run of batten and felt or membrane you can stand or sit on the batten’s you have just fitted where they intersect the rafters. Make sure the quality of your batten timber is good and there are no dangerous knots or splits as this can be a health and safety issue. To lay on the next run of membrane or felt, start fitting more batten to the gauge you have worked out, continue this sequence all the way to the top of the roof and overlap the felt or membrane at the apex as 150mm or 6″.

Fully battened roof ready for tiling – Where the roof overhangs the walls if your using the traditional mortar bedded verge or gable end you will need to slacken off the battens to slip fibre cement board under cloak underneath ready to take the mortar.

 

Want to know more?

Another great source of roofing related knowledge I have stumbled across is a great little book called Roof Tiling and Slating, and having read it I can definitely recommend it.

Roofing Book

It also lists tools, materials, roof shapes and considerations for planning your job. Slates, both natural and man made, as well as interlocking and plain tiles, there’s also information on valleys, ridges, verges and other details I have yet to cover in videos or on the website so far.

 

Finally… Working out tile spacing in Imperial feet and inches

In this case the remaining roof measured 1771/2” to the finishing position, top of the last batten. Having figured out earlier that 131/4” was the ideal batten spacing we simply divide the 1771/2 by 131/4 to get the figure of 13.39 on the calculator.

Obviously 13.39 rows of batten isn’t a workable figure so we round it up to 14 rows, so now we know we will need an additional 14 rows of batten to complete the roof.

Now we need to know the spacing measurement for 14 rows to fit in our gap of  1771/2 ” so we divide it by 14 and end up with 12.67 on the calculator, again this is no good if your working in feet and inches so we round it up to 12.75 or 123/4 ( .75 being three quarters )

If you want to double check this figure multiply 12.75 by 14 and you get 178.5 as you can see this is only 1″ out of the 177.5 so adjustment to batten spacing can easily be made for this on the last two rows without any visual or structural impact.

How to tile a roof iconWant to run through this again with a Video? – Please ‘like’ this video if you find it useful How to tile a roof in feet and inches

 

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